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Design And Fabrication of An Electromagnet for Abrasive Finishing Machine

Ronit Markad.1, Sujit Pathare.2, Pratik Pathare.3, Samsher Sheikh.4

B. E Student, Department of Electrical Engineering, Dr. Vithalrao Vikhe Patil College of Engineering, A.nagar, India1,2,3

Associate Professor, Department of Electrical Engineering, Dr.Vithalrao Vikhe Patil College of Engineering, A.nagar, India4

ABSTRACT
This abstract presents the design and construction of an electromagnet for an abrasive finishing machine, featuring a unique shape consisting of two conical and two hemispherical rods. The electromagnet is intended to enhance the performance and efficiency of the machine by providing a strong and focused magnetic field for attracting and holding abrasive particles during the finishing process.

The electromagnet is made using 30 mm diameter copper wire wound into 24-gauge coils. A total of 1000 winding rounds are employed to ensure a sufficient number of turns and achieve the desired magnetic strength. The use of copper wire ensures excellent electrical conductivity and low resistance, enabling the electromagnet to efficiently generate a strong magnetic field.

The conical and hemispherical rod shape of the electromagnet is carefully designed to optimize the distribution and concentration of the magnetic field. This shape allows for precise control and manipulation of the abrasive particles, resulting in improved finishing outcomes.

The construction process involves winding the copper wire around a central core, carefully shaping the wire into the desired conical and hemispherical rod forms, and securing the coils in place. The finished electromagnet is then integrated into the abrasive finishing machine, ready to provide enhanced magnetic attraction and holding capabilities.

Overall, this electromagnet design offers a novel approach to optimizing the performance of abrasive finishing machines, enabling improved control and efficiency in the finishing process.

Keywords: electromagnet, abrasive finishing machine, magnetic field, conical rods, hemispherical rods.